Gauging & Measuring | Automatic Gauges | Master Series™ Front End Gauge

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Automatic Front End Gauge

Fully automatic measurement of can height, mid and top side wall thickness, and dome depth on un-necked, trimmed beverage cans.

Part of the modular Master Series™ gauging range, the fully automatic Front End gauge in its single probe variant can measure up to 12 vertical, and numerous radial positions in one cycle while the multi-probe versions are capable of rapid concurrent measurement for added cycle speed.

  • Automatic measurement of critical features
  • Multiple can sizes without change parts or adjustment
  • No operator influence on results
  • Well proven technology with excellent R&R
  • Constant self monitoring/self calibrating
  • Alternative models for rapid or detailed side wall measurement
  • A compact semi-automatic benchtop version is also available that uses the same advanced technologies
icon for 2-piece (DWI) food cansFor 2-piece (DWI) cans
icon for 3-piece (welded) food cansFor 3-piece (welded) cans
PRODUCT VARIANTS
SPECIFICATIONS
PRODUCT DETAILS
PRODUCT SERIES
HELP VIDEOS
SUPPORT RESOURCES

Master Series™ Front End Gauge

SortProductPageGauge ModelCan BodyCan Heights
51MS680xSingle Probe – Standard202 to 211 automatic adjustment87mm to 196mm automatic adjustment
52MS680xDual Probe – Standard202 to 211 automatic adjustment87mm to 196mm automatic adjustment
53MS680xTriple Probe – Standard202 to 211 automatic adjustment110mm to 196mm automatic adjustment
54MS680xSingle Probe – Large can300 single size87mm to 196mm automatic adjustment
55MS680xDual Probe – Large can300 single size87mm to 196mm automatic adjustment
56MS680xTriple Probe – Large can300 single size110mm to 196mm automatic adjustment


CORE MODULE & CONVEYOR OPTIONS

SortProductPageProduct CodeDescription
300CORE210-22215-00Master Series™ Core Module with Single Lane Conveyor
301CORE210-22240-00Master Series™ Core Module with 3 Lane Conveyor
302CORE210-22250-00Master Series™ Core Module with 5 Lane Conveyor

Each lane has a capacity of 24 cans (211 diameter).
Automatic in-line feed is possible as special option on all lanes.
Conveyor extensions are also possible.


OPTIONS & ACCESSORIES

SortProductLinkProduct CodeItemDescription
1MS611x, MS630x, MS650x, MS660x, MS670x, MS680X395-16151-00Bodymaker ID CameraOptional ID camera for identifying the Bodymaker mark on the can. This is typically installed on the first Master Series™ module of a multi-gauge system.
1MS611x, MS630x, MS650x, MS660x, MS670x, MS680x096-24090-00ESpray ID CameraOptional ID camera for identifying the Spray Machine mark on the can. This is typically installed on the first Master Series™ module of a multi-gauge system.
2MS611x, MS630x, MS650x, MS660x, MS670x, MS680xOPCOPC-UA Plug-inAdds OPC-UA fuctionallity to Process Master ™ gauge software for machine-to-machine (M2M) communication within the Industry 4.0 digital factory.

PRODUCT CAPABILITIES

Sort:
1
ProductPage:
MS680x
Material:
Aluminium and Steel
Maximum Batch Size:
255 cans (auto fed), 24 cans (manual fed)
Accuracy:
Can Height: ±0.01mm (±0.39 thou)
Side Wall Thickness: ±0.001mm (±0.039 thou)
Dome Depth: ±0.01mm (±0.39 thou)


SPECIFICATIONS

Sort:
1
ProductPage:
MS680x
Air Supply:
6 to 7 bar at 10 litres/min
Controller:
Process Master™ gauge software running on an integrated PC within the Conveyor module
Loading:
Automatic
Dimensions:
Gauge cabinet (including rear chute)
Width: 1053 mm (41.45")
Depth: 780 mm (30.70")
Height: 1840 mm (72.44")

For full system, add the following to the width:
Reject station: 375 mm / 15.0”
Single Lane Conveyor: 1941 mm (76.42”)
3 or 5 Lane Conveyor: 2401 mm (94.53”)
Compliance:
CE marked, complies with relevant EU product directives


Due to continual product development, actual specifications may change. E&OE

Measures multiple can sizes without change parts

MULTIPLE CAN SIZES

Cans with different can diameters and heights can be measured with no need for change parts. So several standard can sizes and shapes can easily and quickly be tested with a single gauge.

SINGLE, DUAL AND TRIPLE PROBE VERSIONS

Sencon Front End Gauge - multiple side wall measurements

The Single-Probe model can measure side wall thickness at multiple locations with 255 maximum total readings, including up to 12 vertical locations (to 40 mm from the bottom of the can) and numerous radial positions. The data yielded can be used for side wall modelling to find the transition point. However, as the side wall measurements are made subsequent to the can height and dome depth readings, the cycle time is slightly extended.

The Dual-Probe model measures the top and mid wall at two fixed heights concurrently, reducing the overal cycle time.

The Triple-Probe model measures the top and mid wall at three fixed heights concurrently, reducing the overal cycle time.

Fixed probe heights are specified by the customer at the time of ordering.

ONE SETTING PIECE

 Every measurement for every batch is automatically qualified using a single UKAS certificated setting piece (for all can sizes). The gauge constantly monitors its own performance and recalibrates if drift is detected. A single setting piece not only saves time and storage space, but also saves costs as only a single setting master requires annual certification. Sencon supply two identical setting pieces, so one can be used while the other is sent for certification.


Benefits of Master Series™

The modular design of the Master Series™ automatic gauges provides a highly flexible and cost effective solution for the modern can plant.

  • Fully automatic, operator-free measurement
  • Sampling on time or production basis
  • Fully self-checking
  • Data available on screen and exchanged via local area network
  • Modular design for cost effective expansion
  • Future-proofed for changing requirements – easily update and reconfigure at any time
  • Use well-proven measurement techniques
  • Multi-lane capability – universal infeed conveyor (1,3 or 5 lanes)

Modular system

Allows gauges to be purchased individually or as integrated groups. Individual gauges can be added at a later date to increase throughput or add test features.

Multi-size capability as standard

The gauges can handling system has been designed to accept standard beverage can sizes without change parts.

Complements the Benchmark™ series

The Benchmark Series™ is a uniquely comprehensive range of benchtop gauges for beverage can measurement, test and inspection. The gauges use the same advanced technologies as the fully automatic Master Series™, making available Sencon's well-proven gauging solutions in compact, standalone units that are well suited to the quality assurance laboratory and other offline locations

Master

Back End
(Finished Can) Gauge

The Master Series™ fully automatic back end gauge takes measurements of key dimensions on back end, finished beverage cans.


Click for more
Master

Buckle Tester
(Dome Reversal) Gauge

The Master Series™ fully automatic buckle (dome reversal) gauge measures the pressure required to reverse the dome on beverage cans.


Click for more
Master

Axial Load
Gauge

The Master Series™ fully automatic axial load gauge measures the maximum force which can be applied to a can in the axial plane before deformation.


Click for more
Master

Film-Scan™
Optical Coatings Gauge

The Master Series™ fully automatic Film-Scan™ optical coatings gauge accurately and consistently measures internal and external coatings/film thickness on beverage cans.


Click for more
Master

Master Series™
Enamel Rater

The Master Series™ fully automatic enamel rater is a highly flexible and cost effective solution for automatic enamel rating (metal exposure testing).


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Help Videos for Master Series™ Front End Gauge

Overview

How to load cans

Results

How to restart after a stop

Gauge maintenance

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TECHNICAL DOCUMENT LIBRARY

To access USER MANUALS, SOFTWARE AND ADDITIONAL RESOURCES for Sencon's Master Series™ Front End Gauge please LOGIN to our Technical Document Library. If you do not have a user account, you can REQUEST REGISTRATION HERE.

PLEASE NOTE: A company email address is required for access. Personal and web-based email accounts (e.g. gmail) are not accepted. Please be aware that the registration process is not automated, so the granting of access may be delayed depending on when the request is made.

CREATE THE PERFECT GAUGING SUITE

The modular design of our fully automatic Master Series™ gauges allows you to create the perfect combination of gauges to suit your individual requirement, saving time, cost and floor space.

Creating your own gauging set-up has never been easier. Choose from a combination of up to 3 gauge modules with 1, 3 or 5 lane infeed conveyors and optional ID camera systems.

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in action

All Master Series™ gauges now support OPC-UA for manufacturer-independent data exchange

Find out more about our OPC-UA support

BENCHMARK™ GAUGE SERIES – SAME TECHNOLOGY, BUT IN A COMPACT BENCHTOP UNIT

Benchtop

FRONT END
(TRIMMED CAN) GAUGE

The Benchmark™ semi-automatic front end gauge takes measurements of key dimensions on front end trimmed and un-necked beverage cans.


Click for more
Benchtop

BACK END
(FINISHED CAN) GAUGE

The Benchmark™ semi-automatic back end gauge takes measurements of key dimensions on finished ('back end') beverage cans.


Click for more
Benchtop

BUCKLE TESTER
(DOME REVERSAL) GAUGE

The Benchmark™ semi-automatic buckle (dome reversal) gauge measures the pressure required to reverse the dome on beverage cans.


Click for more
Benchtop

AXIAL LOAD
GAUGE

The Benchmark™ semi-automatic axial load gauge measures the maximum force which can be applied in the axial plane before deformation of the can.


Click for more
Benchtop

FILM-SCAN™
OPTICAL COATINGS GAUGE

A compact, semi-automatic benchtop gauge for non-contact, optical scanning measurement of coatings/film thickness on beverage cans.


Click for more
Benchtop

DOME REFORM
GAUGE (DRG)

The Benchmark™ dome reform gauge (DRG) carries out a complete and detailed, non-contact, 360° optical scan of the reform feature beverage can domes.


Click for more
Benchtop

Flange
Thickness Gauge

The Benchmark™ Flange Thickness gauge is the industry's first high precision solution designed to bridge a critical gap in beverage can quality control.


Click for more

RELATED PRODUCT NEWS

WORLDWIDE SERVICE AND SUPPORT YOU CAN TRUST

With service engineers based in North and South America, Europe and Asia, backed up by support from our experienced industry specialists at three technical support centers, you can trust Sencon for support, accredited calibration and after-sales service for your Master Series™ Front End Gauge.

95% of beverage cans worldwide have been measured, tested, controlled or influenced in their manufacture by a Sencon product