Gauging & Measuring | Automatic Gauges | Master Series™ Enamel Rater

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Automatic Enamel Rater

A highly flexible and cost effective solution for automatic enamel rating (metal exposure) testing

The Master Series™ Automatic Enamel Rater is a durable gauging system that tests for lacquer integrity in a precise and repeatable way without operator bias or error. Reliable metal exposure information is continually available with immediate on-screen warnings of any potential problems enabling prompt action to be taken.

  • Constant self monitoring for maximum reliability
  • Accepts virtually any 2-piece beverage can without change parts
  • Standard or surfactant based electrolyte without modification
  • Electrolyte filling with no motors or pumps reduces maintenance
  • Data can be viewed on screen and linked into the factory's process management system
  • Fully automatic can height adjustment
icon for 2-piece (DWI) food cansFor 2-piece (DWI) cans
icon for 3-piece (welded) food cansFor 3-piece (welded) cans
con for aerosol cansFor DWI aerosol cans
PRODUCT VARIANTS
SPECIFICATIONS
PRODUCT DETAILS
PRODUCT SERIES
HELP VIDEOS
SUPPORT RESOURCES

Master Series™ Enamel Rater

SortProductPageGauge ModelCan Body SizesNeck SizesCan Heights
31MS660xStandard202 (54mm) to 211 (68mm) automatic adjustment20070mm to 210mm automatic adjustment
32MS660xLarge can variant300 (73mm) single size20670mm to 210mm automatic adjustment
33MS660xSuper Size can variant*307 (83mm) single size20970mm to 210mm automatic adjustment

*To accommodate a full batch of cans the super size variant requires a multi-lane conveyor.


CORE MODULE & CONVEYOR OPTIONS

SortProductPageProduct CodeDescription
300CORE210-22215-00Master Series™ Core Module with Single Lane Conveyor
301CORE210-22240-00Master Series™ Core Module with 3 Lane Conveyor
302CORE210-22250-00Master Series™ Core Module with 5 Lane Conveyor

Each lane has a capacity of 24 cans (211 diameter).
Automatic in-line feed is possible as special option on all lanes.
Conveyor extensions are also possible.


OPTIONS & ACCESSORIES

SortProductLinkProduct CodeItemDescription
1MS611x, MS630x, MS650x, MS660x, MS670x, MS680X395-16151-00Bodymaker ID CameraOptional ID camera for identifying the Bodymaker mark on the can. This is typically installed on the first Master Series™ module of a multi-gauge system.
1MS611x, MS630x, MS650x, MS660x, MS670x, MS680x096-24090-00ESpray ID CameraOptional ID camera for identifying the Spray Machine mark on the can. This is typically installed on the first Master Series™ module of a multi-gauge system.
2MS611x, MS630x, MS650x, MS660x, MS670x, MS680xOPCOPC-UA Plug-inAdds OPC-UA fuctionallity to Process Master ™ gauge software for machine-to-machine (M2M) communication within the Industry 4.0 digital factory.

PRODUCT CAPABILITIES

Sort:
1
ProductPage:
MS660x
Material:
Aluminium and Steel
Cans Accepted:
Standard Variant: 202 (54mm) to 211 (68mm) automatic adjustment
Large Can Variant: 214/300 (73mm) single size
Super Size Can Variant: 307 ( 84mm) single size
Maximum Batch Size:
255 cans (auto fed), 24 cans (manual fed)
Measurement Features:
Large number of measurement combinations and pass / warning / fail thresholds can be defined and stored using programmable measurement procedures and tests, allowing different parameters to be set easily for different can types or sizes, different customers or different measurement purposes (production, recheck, setup, etc.)
Factory line and machine nos. can be entered (manually or by association with procedure) for measurement traceability
Accuracy:
±1% of reading ±1 L.S.D
Rating Duration:
Preset at 4 seconds


SPECIFICATIONS

Sort:
1
ProductPage:
MS660x
Voltage:
100-120 V or 200-240 V (Gauge is powered through the Conveyor Core)
Single phase, 50 or 60 Hz
Air Supply:
6 bar (87 PSI) at 150 l/min
Temperature Range:
5°C to 50°C (41°F to 122°F)
Relative Humidity:
0% to 80% non-condensing
Ingress Protection:
IP20
Safety:
Red, amber and green beacons to indicate system status from a distance (green indicates running batch OK, amber and red are configurable to show warning and fault conditions selected by user)
Relay outputs for flexible triggering of external (customer) warning systems
Controller:
Process Master™ gauge software running on an integrated PC within the Conveyor module
Measurement Reporting:
Batch results displayed on PC screen and optionally sent as report to network storage or network printer. Result report format customised as agreed at time of customer order
No. of batch results stored: user-definable in software (default = 100)
Loading:
Automatic
Dimensions:
Gauge cabinet (including rear chute)
Width: 1053 mm (41.45")
Depth: 780 mm (30.70")
Height: 1840 mm (72.44")

For full system, add the following to the width:
Reject station: 375 mm / 15.0”
Single Lane Conveyor: 1941 mm (76.42”)
3 or 5 Lane Conveyor: 2401 mm (94.53”)
Weight:
275kg
Compliance:
CE marked, complies with relevant EU product directives
Calibration:
Electronics module is calibrated to traceable standards
Annual recalibration / re-validation of gauge accuracy is strongly recommended


Due to continual product development, actual specifications may change. E&OE

Reduced service and maintenance costs with remote monitoring

COMPREHENSIVE AUTOMATIC SELF MONITORING

  • Electrolyte condition check
  • Test head confirmation check with built-in test resistors
  • Can contact and electrolyte level check
  • Test voltage monitoring and compensation

INCREASE EFFICIENCY

A fully automatic enamel rater relieves operators of the labor intensive manual coating porosity test, allowing more profitable use of time.

IMPROVE QUALITY

The Automatic Enamel Rater tests each can for lacquer integrity in a precise and repeatable way without operator bias or error. Reliable metal exposure information is continually available with immediate on-screen warnings of potential problems, so prompt action can be taken. Data can also be linked into the factory’s process management system.

REDUCE SPOILAGE

By relating sampling rates to production levels and previous results, enamel rating test frequencies can be set to match optimum output efficiency. Lacquer integrity checks are always made on time with immediate action, thus reducing the potential for manufacturing out-of-specification cans.

Benefits of Master Series™

The modular design of the Master Series™ automatic gauges provides a highly flexible and cost effective solution for the modern can plant.

  • Fully automatic, operator-free measurement
  • Sampling on time or production basis
  • Fully self-checking
  • Data available on screen and exchanged via local area network
  • Modular design for cost effective expansion
  • Future-proofed for changing requirements – easily update and reconfigure at any time
  • Use well-proven measurement techniques
  • Multi-lane capability – universal infeed conveyor (1,3 or 5 lanes)

Modular system

Allows gauges to be purchased individually or as integrated groups. Individual gauges can be added at a later date to increase throughput or add test features.

Multi-size capability as standard

The gauges can handling system has been designed to accept standard beverage can sizes without change parts.

Master

Front End
(Trimmed Can) Gauge

The Master Series™ fully automatic front end gauge takes measurements of key dimensions on front end trimmed and un-necked beverage cans.


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Master

Back End
(Finished Can) Gauge

The Master Series™ fully automatic back end gauge takes measurements of key dimensions on back end, finished beverage cans.


Click for more
Master

Buckle Tester
(Dome Reversal) Gauge

The Master Series™ fully automatic buckle (dome reversal) gauge measures the pressure required to reverse the dome on beverage cans.


Click for more
Master

Axial Load
Gauge

The Master Series™ fully automatic axial load gauge measures the maximum force which can be applied to a can in the axial plane before deformation.


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Master

Film-Scan™
Optical Coatings Gauge

The Master Series™ fully automatic Film-Scan™ optical coatings gauge accurately and consistently measures internal and external coatings/film thickness on beverage cans.


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Help Videos for Master Series™ Enamel Rater

Overview

Checking electrolyte fill level

Electrolyte Maintenance

How to load cans

Maintenance

Restarting the gauge after a stop

How to schedule a batch

How to review results

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TECHNICAL DOCUMENT LIBRARY

To access USER MANUALS, SOFTWARE AND ADDITIONAL RESOURCES for Sencon's Master Series™ Enamel Rater please LOGIN to our Technical Document Library. If you do not have a user account, you can REQUEST REGISTRATION HERE.

PLEASE NOTE: A company email address is required for access. Personal and web-based email accounts (e.g. gmail) are not accepted. Please be aware that the registration process is not automated, so the granting of access may be delayed depending on when the request is made.

CREATE THE PERFECT GAUGING SUITE

The modular design of our fully automatic Master Series™ gauges allows you to create the perfect combination of gauges to suit your individual requirement, saving time, cost and floor space.

Creating your own gauging set-up has never been easier. Choose from a combination of up to 3 gauge modules with 1, 3 or 5 lane infeed conveyors and optional ID camera systems.

See me
in action

All Master Series™ gauges now support OPC-UA for manufacturer-independent data exchange

Find out more about our OPC-UA support

BENCHMARK™ GAUGE SERIES – SAME TECHNOLOGY, BUT IN A COMPACT BENCHTOP UNIT

Benchtop

FRONT END
(TRIMMED CAN) GAUGE

The Benchmark™ semi-automatic front end gauge takes measurements of key dimensions on front end trimmed and un-necked beverage cans.


Click for more
Benchtop

BACK END
(FINISHED CAN) GAUGE

The Benchmark™ semi-automatic back end gauge takes measurements of key dimensions on finished ('back end') beverage cans.


Click for more
Benchtop

BUCKLE TESTER
(DOME REVERSAL) GAUGE

The Benchmark™ semi-automatic buckle (dome reversal) gauge measures the pressure required to reverse the dome on beverage cans.


Click for more
Benchtop

AXIAL LOAD
GAUGE

The Benchmark™ semi-automatic axial load gauge measures the maximum force which can be applied in the axial plane before deformation of the can.


Click for more
Benchtop

FILM-SCAN™
OPTICAL COATINGS GAUGE

A compact, semi-automatic benchtop gauge for non-contact, optical scanning measurement of coatings/film thickness on beverage cans.


Click for more
Benchtop

DOME REFORM
GAUGE (DRG)

The Benchmark™ dome reform gauge (DRG) carries out a complete and detailed, non-contact, 360° optical scan of the reform feature beverage can domes.


Click for more
Benchtop

Flange
Thickness Gauge

The Benchmark™ Flange Thickness gauge is the industry's first high precision solution designed to bridge a critical gap in beverage can quality control.


Click for more

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WORLDWIDE SERVICE AND SUPPORT YOU CAN TRUST

With service engineers based in North and South America, Europe and Asia, backed up by support from our experienced industry specialists at three technical support centers, you can trust Sencon for support, accredited calibration and after-sales service for your Master Series™ Enamel Rater.

95% of beverage cans worldwide have been measured, tested, controlled or influenced in their manufacture by a Sencon product