Gauging & Measuring | Semi Automatic Gauges | Benchmark™ Axial Load Gauge

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Benchtop Axial Load Gauge

Measures the maximum force which can be applied in the axial plane before deformation

The Benchmark™ Axial Load Gauge (Axial Load Tester) is an easy to use semi-automatic instrument for testing necked and un-necked beverage cans, aerosols and bottles. The gauge measures the axial load required to cause deformation in Newtons, pounds or kilograms. A number of unique features are designed to improve on the already established test.

  • Short cycle time
  • Full control of test program – user adjustable crush speed
  • Multiple can diameters and neck sizes with quick change, tool-free inserts
  • Semiautomatic calibration routines
  • Results displayed clearly for better diagnosis of axial load failures
  • Easy to use icon driven, language free interface
  • Also available as a fully automatic Master Series™ version
icon for 2-piece (DWI) food cansFor 2-piece (DWI) cans
con for aerosol cansFor DWI aerosol cans
icon for bottle cansFor monobloc bottle cans
PRODUCT VARIANTS
SPECIFICATIONS
PRODUCT DETAILS
PRODUCT SERIES
SUPPORT RESOURCES

Benchmark™ Axial Load Gauge

SortProductPageProduct CodeDescriptionCan Body SizesNeck SizesCan Heights
120SI630xSI6300Benchmark™ Axial Load Gauge: Standard202 to 214 (52mm to 73mm) automatic adjustment200 to 209 (52mm to 67mm) quick-change, tool-free-inserts87mm to 196mm (3.42" to 7.71") automatic adjustment
121SI630xSI6301Benchmark™ Axial Load Gauge: Large can variantUp to 87mm (3.42")Up to 87mm (3.42") quick-change, tool-free-inserts95mm to 215mm (3.74" to 8.46") automatic adjustment

Please note: The SI6301 Large Can variant provides an increased test load of 5,000 Newtons suitable for testing DWI aerosol and bottle cans.


OPTIONS & ACCESSORIES

SortProductLinkProduct CodeItemDescription
2SI630xCUSTOMCustom Change Parts*Custom inserts for testing aluminium bottle cans
50PG5600, SI9600, SC8880, SI611x, SI630x, SI9100, SI9208, SI9650, SI9200SX1000Data-Bridge SoftwareAdds data logging functionality to gauges with only an RS232 serial interface. Download the SX1000 Product Data Sheet

* Custom inserts can be used with either the standard SI6300 or the SI6301 if a higher test load is required.

PRODUCT CAPABILITIES

Sort:
1
ProductPage:
SI630x
Material:
Aluminium and Steel
Cans Accepted:
STANDARD:
Can body diameters: 202, 204, 209, 211 and 214 (52mm to 73mm)
Can neck diameters: 200, 202, 204, 206 and 209 (52mm to 67mm) using quick change, tool free inserts
Can heights: 87 mm to 196 mm (3.42" to 7.71") automatic adjustment

LARGE CAN VARIANT:
Can body diameters: Up to 87mm (3.42")
Can neck diameters: Up to 87mm (3.42") using quick-change, tool free inserts
Can heights: 95 mm to 215 mm (3.74" to 8.46") automatic adjustment
Maximum Batch Size:
50 cans
Measurement Features:
Results can be displayed in N, lbf or kgf (user selectable)
Automatically adjusts for different can heights
Up to 20 different test procedures (user programmable) with test type distinctions for production, setup, recheck, etc.
Test load crush speed settable for each procedure, in range 10 - 200 mm/minute
User-programmable pass, fail and warning bands settable for each procedure
Password protected user levels (operator, supervisor and engineer) to protect settings from unauthorised changes


SPECIFICATIONS

Sort:
1
ProductPage:
SI630x
Voltage:
100-240 V
Temperature Range:
0°C to 40°C (32°F to 104°F)
Relative Humidity:
0% to 80% non-condensing
Ingress Protection:
IP44
Controller:
Integrated 7” high resolution touch-screen Icon based operator interface (no language dependency)
Measurement Reporting:
Tabular results page
Results for most recent 50 batches stored on gauge
Batch results can be output via RS232 port
Inputs and Outputs:
RS232 (baud rate, stop bits, etc. configurable)
Loading:
Manual loading and unloading
Dimensions:
400mm x 565mm x 625mm (15.75" x 22.24" x 24.61")
Weight:
45kg (99.2lb)
Compliance:
CE marked, complies with relevant EU product directives
Calibration:
Internal load cell is calibrated to traceable standards
Annual recalibration / re-validation of gauge accuracy is strongly recommended

Due to continual product development, actual specifications may change. E&OE

Short cycle time, precise performance

HIGH PRECISION TESTING

The SI6300 Axial Load Gauge (axial load tester) is an easy to use semi-automatic instrument for testing necked and un-necked beverage cans. The gauge measures the axial load required to cause the can to deform in Newtons, pounds or kilograms. The load is applied via a high precision, digitally controlled motor. This technique delivers a shorter cycle time. A number of unique features improve on this established and essential quality test.

FLEXIBLE USER CONTROL

The benchtop Axial Load Gauge accepts beverage cans with bodies from 202 - 211 and neck diameters from 200 - 206 using quick change, tool free inserts. Beverage cans may be tested either way up by simply switching the platen and plug fixtures, which takes less than a minute. Neck plugs are customer specific.

The intuitive, language-free touch screen interface gives supervisors full control of the test program.

AEROSOL CANS

Testing aerosol cans is possible with the "Large can" variant of Sencon's Benchmark Axial Load Gauge, which is capable of applying a greater axial load required for crush testing these cans.

Benefits of Benchmark™ Series Gauges

The Benchmark Series is a uniquely comprehensive range of benchtop gauges for beverage can measurement, test and inspection. The gauges use the same advanced technologies as the fully automatic Master Series™, making available Sencon's well-proven gauging solutions in compact, standalone units that are well suited to the quality assurance laboratory and are equally at home beside the production line.

Fast, semi-automatic operation

Procedures are defined and selected with Sencon's proprietary Process Master™ gauging software or via intuitive touch screen icons. Then as soon as a can is loaded and the safety door closed the test is automatically carried out.

Multiple can sizes

The gauges all accept different can body and neck diameters and can heights, with either no change parts or quick-fit inserts (see individual pages for details).

Flexible configuration

The gauges are highly configurable for test parameters, setting up of operator and supervisor presets, and for display and output of results.

Excellent R&R for better process control

Reliable and consistent measurements from gauges with excellent R&R (repeatability and reproducibility) allow manufacturers to gain better control of their process. Sencon has carefully researched and developed appropriate technologies for each test to deliver accuracy and efficiency in the beverage can making plant. The gauges are constantly self-monitoring and self-calibrating to ensure optimum performance at all times.

Low maintenance, low running costs

Each gauge is designed for low maintenance, eliminating wear parts where possible to reduce running costs and maximize durability

Benchtop

FRONT END
(TRIMMED CAN) GAUGE

The Benchmark™ semi-automatic front end gauge takes measurements of key dimensions on front end trimmed and un-necked beverage cans.


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Benchtop

BACK END
(FINISHED CAN) GAUGE

The Benchmark™ semi-automatic back end gauge takes measurements of key dimensions on finished ('back end') beverage cans.


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(DOME REVERSAL) GAUGE

The Benchmark™ semi-automatic buckle (dome reversal) gauge measures the pressure required to reverse the dome on beverage cans.


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A compact, semi-automatic benchtop gauge for non-contact, optical scanning measurement of coatings/film thickness on beverage cans.


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The Benchmark™ dome reform gauge (DRG) carries out a complete and detailed, non-contact, 360° optical scan of the reform feature beverage can domes.


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TECHNICAL DOCUMENT LIBRARY

To access USER MANUALS, SOFTWARE AND ADDITIONAL RESOURCES for Sencon's Benchmark™ Axial Load Gauge please LOGIN to our Technical Document Library. If you do not have a user account, you can REQUEST REGISTRATION HERE.

PLEASE NOTE: A company email address is required for access. Personal and web-based email accounts (e.g. gmail) are not accepted. Please be aware that the registration process is not automated, so the granting of access may be delayed depending on when the request is made.



Big on capability, small on size

The Benchmark™ range of compact, semi-automatic benchtop gauges for the modern can plant.

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Fully automatic Master Series™ range

Master

Front End
(Trimmed Can) Gauge

The Master Series™ fully automatic front end gauge takes measurements of key dimensions on front end trimmed and un-necked beverage cans.


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(Finished Can) Gauge

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(Dome Reversal) Gauge

The Master Series™ fully automatic buckle (dome reversal) gauge measures the pressure required to reverse the dome on beverage cans.


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The Master Series™ fully automatic axial load gauge measures the maximum force which can be applied to a can in the axial plane before deformation.


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WORLDWIDE SERVICE AND SUPPORT YOU CAN TRUST

With service engineers based in North and South America, Europe and Asia, backed up by support from our experienced industry specialists at three technical support centers, you can trust Sencon for support, accredited calibration and after-sales service for your Benchmark™ Axial Load Gauge.

95% of beverage cans worldwide have been measured, tested, controlled or influenced in their manufacture by a Sencon product