Gauging & Measuring | Semi Automatic Gauges | SI9200 Enamel Rater

Semi-Automatic Enamel Rater

Reduce measurement errors when checking lacquer integrity on cans and ends

Sencon's Semi-automatic Enamel Rater checks lacquer/coatings integrity on cans and ends using the industry standard conductivity test. A small, safe voltage is applied between an electrolyte (conductive fluid) inside the can and the body of the can. The resulting current flow indicates the amount of metal exposure caused by imperfections (porosity) in the lacquer.

  • Quick, user friendly, fail-safe semi-automatic operation
  • High resolution electronics with advanced test monitoring features in a rugged waterproof casing
  • Supported by a wide range of Sencon stands and adapters for many types of metal packaging
  • Supervisor control options for flexible data control
  • Internal batch reporting
  • Durable design gives value for money
icon for 2-piece (DWI) food cansFor 2-piece (DWI) cans
icon for 3-piece (welded) food cansFor 3-piece (welded) cans
icon for beverage can ends/lidsFor beverage ends / lids
icon for food can ends/lidsFor food ends / lids
icon for sheet coating linesFor coated sheets
con for aerosol cansFor DWI aerosol cans
icon for bottle cansFor monobloc bottle cans
icon for can fillersFor can filling lines
PRODUCT VARIANTS
SPECIFICATIONS
PRODUCT DETAILS
ACCESSORIES
SUPPORT RESOURCES

SI9200 Enamel Rater

SortProductPageProduct CodeDescription
280SI9200SI9200Semi-Automatic Enamel Rater

Please Note: To use this gauge you will also need a Sencon Can Stand or Adapter such as those shown under the accessories.


OPTIONS & ACCESSORIES

SortProductLinkProduct CodeItemDescription
0SI9100, SI9200SI9019Ends/Caps Enamel RaterFor checking the coating porosity on metal ends, lids, caps and sheet samples. click here for more Information
0SI9200SI9201Beverage Can StandSelf-checking can stand for straight walled or necked cans (only works with SI9200). Available Q3. See product page for more Information
0SI9200SI9202General Can StandSelf-checking can stand for straight walled or necked cans (only works with SI9200). Available Q3. See product page for more Information
5SI9100, SI9200SI9101Beverage Can StandFor straight walled or necked cans. See product page for more Information
5SI9100, SI9200SI9102General Can StandDesigned to accept a wide range of cans. See product page for more Information
10SI9100, SI9200SI9015Superstand™For outsize products. See product page for more Information
50PG5600, SI9600, SC8880, SI611x, SI630x, SI9100, SI9208, SI9650, SI9200SX1000Data-Bridge SoftwareAdds data logging functionality to gauges with only an RS232 serial interface. Download the SX1000 Product Data Sheet

PRODUCT CAPABILITIES

Sort:
1
ProductPage:
SI9200
Maximum Batch Size:
1 to 99 cans
Measurement Features:
Lacquer leakage current (rating current)
Accuracy:
±1% (0 to 100mA range)
Rating Duration:
2s to 99s
Capacity:
Data Storage: 2000 readings (approximately)


SPECIFICATIONS

Sort:
1
ProductPage:
SI9200
Voltage:
100 – 240 V, single phase, 47 or 63 Hz
Temperature Range:
0°C to 45°C (32°F to 113°F)
Relative Humidity:
0% to 80% non-condensing
Ingress Protection:
IP65
Controller:
7 inch color TFT LCD with wide viewing angle, icon-driven interface, and tactile membrane keypad
Measurement Reporting:
Measurements displayed on LCD display
Measurements can be output to PC or printer over serial RS232
Inputs and Outputs:
8-pin connector for connecting to accessories (see accessories for compatible can stands)
Data output: RS232 serial connector (for connecting to PC or printer) 150, 300, 600, 1200, 2400, 4800, 9600, 19200 baud
Dimensions:
175mm x 270mm x 100mm (6.88" x 10.63" x 3.93")
Weight:
1.2kg (2.6lb)
Compliance:
CE marked: complies with relevant EU product directives. UKCA marked: complies with relevant UK product regulations.
Calibration:
Annual calibration is strongly recommended

Due to continual product development, actual specifications may change. E&OE

The most widely used gauge in the canmaking industry

An enamel rater is used to test for metal exposure by checking the integrity of coatings or lacquer on metal packaging. The SI9200 gauge is used in combination with a can stand or adapters for various types of metal packaging.

QUICK SEMI-AUTOMATIC OPERATION

Auto-start and auto-save functions eliminate button pressing for faster operation and more tests. The gauge monitors insertion and removal of cans on the stand, starting and completing the test automatically.

BUILT-IN RELIABILITY

Multiple self-test features ensure consistent enamel rating test conditions at all times:

  • Electrolyte level check
  • Body contact check with test interlock
  • Active voltage sensing at the probe tip
  • Automatic voltage compensation
  • High resolution electronics with advanced test monitoring

CONTINUAL, FAIL-SAFE SELF-MONITORING

The SI9200 monitors the electrolyte level and the body contact before and throughout the test, since a fault with either of these will create a “good” reading, regardless of the actual lacquer quality. Active voltage sensing at the probe tip is coupled with automatic voltage compensation to ensure consistent test conditions at all times. These fail-safe features ensure that each test is performed correctly.

USER FRIENDLY INTERFACE

Soft touch keys assist accurate data entry. Multi-language support makes for quick and easy operation in different regions. All set-up and configuration can be done from the front panel. Three levels of security prevent inadvertent adjustment of system settings.

SUPERVISOR CONTROL OPTIONS

Optional screen blanking during the test cycle prevents operators bypassing cans with high mA readings before the result is recorded. A user definable overload value allows easy integration with in-house data analysis software.

INTERNAL BATCH REPORTING

Push-button batch and can number displays allow measurements to be grouped in batches. The internal computer will calculate batch statistics and send data to an externally connected computer in a variety of formats. The gauge can store up to 2000 readings as a batch, as well as multiple batches. Statistical information about the batch is displayed during the batch test. At the end of the batch the readings can be output to a printer or computer in tabular format together with the statistical information.

DURABLE DESIGN GIVES VALUE FOR MONEY

  • Recessed connectors with strain protection prevent damage
  • Rugged, waterproof and corrosion-proof polyurethane casing designed to withstand the factory environment
  • An IP65 rating allows operation in "hose down" areas
  • Designed for maximum durability with minimal maintenance
Superstand™

SI9015
Superstand™

For outsize products. See product page for more Information

Ends/Caps

SI9019
Ends/Caps Enamel Rater

For checking the coating porosity on metal ends, lids, caps and sheet samples. click here for more Information

Beverage

SI9201
Beverage Can Stand

Self-checking can stand for straight walled or necked cans (only works with SI9200). Available Q3. See product page for more Information

General

SI9202
General Can Stand

Self-checking can stand for straight walled or necked cans (only works with SI9200). Available Q3. See product page for more Information

DIRECT DOWNLOADS

USER MANUALS

SI9100 Semi-auto Enamel Rater User Manuals

User manuals in English, Français, Deutsch, Español

SI9100 Additional Information for Supervisors.pdf 23.5 Kb Download
SI9100 Semi-Auto Enamel Rater User Manual [English].pdf 1.2 Mb Download
SI9100 Semi-Auto Enamel Rater User Manual [French].pdf 1.4 Mb Download
SI9100 Semi-Auto Enamel Rater User Manual [German].pdf 1.2 Mb Download
SI9100 Semi-Auto Enamel Rater User Manual [Spanish].pdf 1.3 Mb Download
_SI9200 Semi-Auto Enamel Rater User Manual [English].pdf 4 Mb Download
Knowledge Base Software by: KnowledgeBase Manager Pro v6.2.2 (Built with: JS.GUI - IT Helpdesk)

ADDITIONAL RESOURCES

Enamel Rating Reference Guide

This reference guide is a collection of useful information relating to the widely used enamel rating test. The test itself is quite simple, but why it works and how to get the best from the test is not necessarily well known.

Can Stand Level Probe Modification.pdf 0.1 Mb Download
Enamel Rating Reference Guide v1.1.pdf 0.4 Mb Download
Knowledge Base Software by: KnowledgeBase Manager Pro v6.2.2 (Built with: JS.GUI - IT Helpdesk)

Complete range of Enamel Rating gauges and accessories

Master Series™ Automatic Enamel Rater

Master Series™
Enamel Rater

The Master Series™ fully automatic enamel rater is a highly flexible and cost effective solution for automatic enamel rating (metal exposure testing).


Click for more
PG5600 Automatic Enamel Rater

Compact Auto
Enamel Rater

The PG5600 is a simple, low cost and compact automatic enamel rater that is ideally designed for placing next to a palletizer, on mezzanines, or in the spray area.


Click for more
Can stands for use with the SI9100 Enamel Rater

Enamel Rating Stand
for 2-piece cans

Can Stands are used with the SI9200 Semi-automatic Enamel Rater Gauge to check the integrity of lacquer on 2 and 3 piece cans.


Click for more
Can stands for use with the SI9100 Enamel Rater

Enamel Rating stand
for 3-piece cans

Can Stands are used with the SI9200 Semi-automatic Enamel Rater Gauge to check the integrity of laquer on 2 and 3 piece cans.


Click for more
SuperStand™ for use with the SI9100 Enamel Rater"

SuperStand™
for outsize products

The Superstand is used with the SI9100 Semi-automatic Enamel Rater to check the integrity of coatings on metal packaging with narrow necks, large diameters or low profiles.


Click for more
End Adapter for use with the SI9100 Enamel Rater

Ends/Caps adapter
for Enamel Rater

The Ends and Cap unit is used to check the integrity of lacquer on ends, closures and sheet samples using the SI9100 Semi-automatic Enamel Rater gauge.


Click for more

Annual calibration will ensure your SI9200 Enamel Rater continues to perform as it should

As the original manufacturer, Sencon recommends that your equipment is re-calibrated annually. So whether you need on site or return to base calibration for gauges, gauge setting pieces, or other important quality assurance equipment such as oven loggers – make sure to request your re-calibration with Sencon.


Learn more about why calibration is important

Frequently Asked Questions

These are some questions we frequently hear from people looking at our SI9200 Enamel Rater. If you don’t see yours, please contact your regional Sencon office.



What is the primary function of the SI9200?

The SI9200 is used to test for metal exposure by checking the integrity of internal coatings or lacquer on metal packaging. This is critical for ensuring the quality and safety of the containers.

How does it perform these tests?

It uses the industry-standard conductivity method. A low, safe voltage is applied between the electrolyte placed inside the container and the container body itself. The resulting current indicates the level of metal exposure caused by coating defects.

What makes the SI9200 "semi-automatic"?

The gauge features auto-start and auto-save functions that eliminate unnecessary button presses. It automatically detects when a can is inserted or removed from the stand to initiate and complete the test cycle, which increases throughput speed.

Can the device be used in wet production environments?

Yes. The SI9200 is housed in a rugged, water-resistant IP65-rated enclosure made of corrosion-resistant polyurethane. This design is specifically intended for reliable use in production and wash-down areas.

The optional VESA mounting plate allows the SI9200 to be mounted on a monitor arm, raising it off the workbench and reducing its exposure to electrolyte splashing.

What fail-safe features are included to ensure accurate results?

The gauge performs continual self-monitoring, including:

  • Electrolyte level checks and body contact checks (to prevent "good" readings caused by setup faults).
  • Active voltage sensing at the probe tip and automatic voltage compensation to ensure stable test conditions.

Can I prevent unauthorized changes to the settings?

Yes. The system offers three configurable security levels for supervisor control to prevent unauthorized parameter changes. There is also an optional "display blanking" feature during the test cycle to prevent operators from bypassing high readings before they are captured.

How much data can the device store?

The SI9200 can store approximately 2,000 readings.

Does it provide statistical analysis?

Yes. Statistical data is calculated in real-time and can be grouped into batches (1 to 99 cans). Batch reports can be displayed on-screen or output to a PC or printer via a serial RS232 interface.

What accessories are required to use the SI9200?

To operate the gauge, you must use a Sencon Can Stand or Adapter. The SI9200 is compatible with existing 8-pin accessories, such as the SI9101 Beverage Can Stand, SI9102 General Can Stand, SI9015 Superstand™ or the SI9019 Ends/Caps Enamel Rater.

The new self-checking SI9201 Beverage and SI9202 General Can Stands provide extra functionality when used with the SI9200 enamel rater.

RELATED PRODUCT NEWS

WORLDWIDE SERVICE AND SUPPORT YOU CAN TRUST

With service engineers based in North and South America, Europe and Asia, backed up by support from our experienced industry specialists at three technical support centers, you can trust Sencon for support, accredited calibration and after-sales service for your SI9200 Enamel Rater.

95% of beverage cans worldwide have been measured, tested, controlled or influenced in their manufacture by a Sencon product