Gauging & Measuring | Automatic Gauges | Master Series™ Film-Scan™ Gauge

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Film-Scan™ Automatic Coatings Thickness Gauge

Measures internal and external coating thickness (film thickness) on cans

A fully automatic gauge for accurate, consistent and frequent checking of internal and external film thickness and distribution with results given as either coatings thickness or weight.

  • Complete 360° optical scan of internal and external coatings
  • Matte and tactile coatings, decorated cans, tinted internal lacquers, and BPA-NI
  • Measures reverse wall and rim coat
  • Measures plug, neck, wall internal/external, dome areas
  • Results displayed as 'coating thickness' or 'coating weight'
  • World class R&R on coatings measurement of internal and external features
  • Calibration traceable to NIST standards
icon for 2-piece (DWI) food cansFor 2-piece (DWI) cans
PRODUCT VARIANTS
SPECIFICATIONS
PRODUCT DETAILS
PRODUCT SERIES
SUPPORT RESOURCES

Master Series™ Film-Scan™ Gauge

SortProductPageGauge ModelCan Body SizesNeck SizesCan Heights
41MS670xFilm-Scan™: Standard202 (54mm) to 211 (68mm) automatic adjustment200 minimum end size87mm (3.43") to 210mm (8.26") automatic adjustment
42MS670xFilm-Scan™: Large can variant211 (68mm) to 214 (73mm) automatic adjustment200 minimum end size87mm (3.43") to 210mm (8.26") automatic adjustment


CORE MODULE & CONVEYOR OPTIONS

SortProductPageProduct CodeDescription
300CORE210-22215-00Master Series™ Core Module with Single Lane Conveyor
301CORE210-22240-00Master Series™ Core Module with 3 Lane Conveyor
302CORE210-22250-00Master Series™ Core Module with 5 Lane Conveyor

Each lane has a capacity of 24 cans (211 diameter).
Automatic in-line feed is possible as special option on all lanes.
Conveyor extensions are also possible.


OPTIONS & ACCESSORIES

SortProductLinkProduct CodeItemDescription
0SI670x, MS670x211-22875-00Universal Reverse Wall HolderA multi-size (202 to 211) dome holder for measuring reverse wall. Allows a single holder to be used to measure multiple sizes.
1MS611x, MS630x, MS650x, MS660x, MS670x, MS680X395-16151-00Bodymaker ID CameraOptional ID camera for identifying the Bodymaker mark on the can. This is typically installed on the first Master Series™ module of a multi-gauge system.
1MS611x, MS630x, MS650x, MS660x, MS670x, MS680x096-24090-00ESpray ID CameraOptional ID camera for identifying the Spray Machine mark on the can. This is typically installed on the first Master Series™ module of a multi-gauge system.
2MS611x, MS630x, MS650x, MS660x, MS670x, MS680xOPCOPC-UA Plug-inAdds OPC-UA fuctionallity to Process Master ™ gauge software for machine-to-machine (M2M) communication within the Industry 4.0 digital factory.

PRODUCT CAPABILITIES

Sort:
1
ProductPage:
MS670x
Material:
Aluminium and Steel
Cans Accepted:
Necked and Un-necked
Maximum Batch Size:
255 cans (auto fed)
Measurement Features:
  • Mesaurements taken at up to 12 vertical positions on side wall
  • User configurable number of measurements around can circumference at each vertical position
  • Measures dome on the same batch as internal side wall
  • Measures reverse wall and rim coat features
Accuracy:
±0.1µm accuracy on NIST traceable sample


SPECIFICATIONS

Sort:
1
ProductPage:
MS670x
Voltage:
100-120 v or 200-240v (Gauge is powered through the Conveyor Core)
Air Supply:
6 to 7 bar (87 to 101.5 PSI) at 100 l/min
Temperature Range:
10°C to 50°C* (50°F to 122°F)
Relative Humidity:
0% to 80% non-condensing
Safety:
  • Red, amber and green beacons to indicate system status from a distance
  • Relay outputs for flexible triggering of external (customer) warning systems
Controller:
Process Master™ gauge software running on an integrated PC within the Conveyor module
Measurement Reporting:
Batch results displayed on PC screen and optionally sent as report to network storage or network printer.
Loading:
Automatic
Dimensions:
Gauge cabinet (including rear chute)
Width: 1053 mm (41.45")
Depth: 780 mm (30.70")
Height: 1840 mm (72.44")

For full system, add the following to the width:
Reject station: 375 mm / 15.0”
Single Lane Conveyor: 1941 mm (76.42”)
3 or 5 Lane Conveyor: 2401 mm (94.53”)
Weight:
230kg (507lb) Gauge only
Compliance:
CE marking: complies with relevant EU product directives


Due to continual product development, actual specifications may change. E&OE

World Class Repeatability

NON-CONTACT COATINGS MEASUREMENT

Sencon’s infra-red interferometry has been developed in partnership with leading universities specifically for the needs of the can making industry. This allows Sencon gauges to reliably measure more coating types in more locations on the can. Our optical metrology fully correlates to industry coating thickness standards with results given as either coatings thickness or weight.

NO NEED FOR CALIBRATION SAMPLES

The gauge stores a list of coatings with data obtained by the customer from coatings suppliers. This eliminates the need for separate calibration samples that can deteriorate and become unreliable with continuous use. It also eliminates any influence that operators may have on the results.

INCREASED ACCURACY

Independent testing has shown that the Sencon gauge is highly accurate with world class repeatability for internal coatings measurement.

UPGRADE PATH

Upgrade options for older systems are available.

MORE LOCATIONS MEASURED

Optical coatings measurement locations - optical measurement module

Benefits of Master Series™

The modular design of the Master Series™ automatic gauges provides a highly flexible and cost effective solution for the modern can plant.

  • Fully automatic, operator-free measurement
  • Sampling on time or production basis
  • Fully self-checking
  • Data available on screen and exchanged via local area network
  • Modular design for cost effective expansion
  • Future-proofed for changing requirements – easily update and reconfigure at any time
  • Use well-proven measurement techniques
  • Multi-lane capability – universal infeed conveyor (1,3 or 5 lanes)

Modular system

Allows gauges to be purchased individually or as integrated groups. Individual gauges can be added at a later date to increase throughput or add test features.

Multi-size capability as standard

The gauges can handling system has been designed to accept standard beverage can sizes without change parts.

Complements the Benchmark™ series

The Benchmark Series™ is a uniquely comprehensive range of benchtop gauges for beverage can measurement, test and inspection. The gauges use the same advanced technologies as the fully automatic Master Series™, making available Sencon's well-proven gauging solutions in compact, standalone units that are well suited to the quality assurance laboratory and other offline locations

Master

Front End
(Trimmed Can) Gauge

The Master Series™ fully automatic front end gauge takes measurements of key dimensions on front end trimmed and un-necked beverage cans.


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Master

Back End
(Finished Can) Gauge

The Master Series™ fully automatic back end gauge takes measurements of key dimensions on back end, finished beverage cans.


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Master

Buckle Tester
(Dome Reversal) Gauge

The Master Series™ fully automatic buckle (dome reversal) gauge measures the pressure required to reverse the dome on beverage cans.


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Master

Axial Load
Gauge

The Master Series™ fully automatic axial load gauge measures the maximum force which can be applied to a can in the axial plane before deformation.


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Master

Master Series™
Enamel Rater

The Master Series™ fully automatic enamel rater is a highly flexible and cost effective solution for automatic enamel rating (metal exposure testing).


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TECHNICAL DOCUMENT LIBRARY

To access USER MANUALS, SOFTWARE AND ADDITIONAL RESOURCES for Sencon's Master Series™ Film-Scan™ Gauge please LOGIN to our Technical Document Library. If you do not have a user account, you can REQUEST REGISTRATION HERE.

PLEASE NOTE: A company email address is required for access. Personal and web-based email accounts (e.g. gmail) are not accepted. Please be aware that the registration process is not automated, so the granting of access may be delayed depending on when the request is made.

CREATE THE PERFECT GAUGING SUITE

The modular design of our fully automatic Master Series™ gauges allows you to create the perfect combination of gauges to suit your individual requirement, saving time, cost and floor space.

Creating your own gauging set-up has never been easier. Choose from a combination of up to 3 gauge modules with 1, 3 or 5 lane infeed conveyors and optional ID camera systems.

See me
in action

All Master Series™ gauges now support OPC-UA for manufacturer-independent data exchange

Find out more about our OPC-UA support

BENCHMARK™ GAUGE SERIES – SAME TECHNOLOGY, BUT IN A COMPACT BENCHTOP UNIT

Benchtop

FRONT END
(TRIMMED CAN) GAUGE

The Benchmark™ semi-automatic front end gauge takes measurements of key dimensions on front end trimmed and un-necked beverage cans.


Click for more
Benchtop

BACK END
(FINISHED CAN) GAUGE

The Benchmark™ semi-automatic back end gauge takes measurements of key dimensions on finished ('back end') beverage cans.


Click for more
Benchtop

BUCKLE TESTER
(DOME REVERSAL) GAUGE

The Benchmark™ semi-automatic buckle (dome reversal) gauge measures the pressure required to reverse the dome on beverage cans.


Click for more
Benchtop

AXIAL LOAD
GAUGE

The Benchmark™ semi-automatic axial load gauge measures the maximum force which can be applied in the axial plane before deformation of the can.


Click for more
Benchtop

FILM-SCAN™
OPTICAL COATINGS GAUGE

A compact, semi-automatic benchtop gauge for non-contact, optical scanning measurement of coatings/film thickness on beverage cans.


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Benchtop

DOME REFORM
GAUGE (DRG)

The Benchmark™ dome reform gauge (DRG) carries out a complete and detailed, non-contact, 360° optical scan of the reform feature beverage can domes.


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Benchtop

Flange
Thickness Gauge

The Benchmark™ Flange Thickness gauge is the industry's first high precision solution designed to bridge a critical gap in beverage can quality control.


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WORLDWIDE SERVICE AND SUPPORT YOU CAN TRUST

With service engineers based in North and South America, Europe and Asia, backed up by support from our experienced industry specialists at three technical support centers, you can trust Sencon for support, accredited calibration and after-sales service for your Master Series™ Film-Scan™ Gauge.

95% of beverage cans worldwide have been measured, tested, controlled or influenced in their manufacture by a Sencon product