Gauging & Measuring | Semi Automatic Gauges | Benchmark™ Flange Thickness Gauge

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Benchtop Flange Thickness Gauge

Measures the flange thickness on necked cans

The Benchmark™ Flange Thickness Gauge is an easy-to-use semi-automatic benchtop gauge for measuring the flange thickness on necked beverage cans. The flange is the most important physical feature on the can body, because it is the critical interface between the can body and the lid. Accurate data for the thickness of the flange is essential for assessing the integrity of double seams on filled cans.

  • Accepts multiple can and neck sizes
  • Capable of taking multiple slices/measurements around the flange
  • Accommodates multiple can and neck sizes with quick change, tool-free inserts
  • Supports flange angles from -10° to +16°
  • Results are displayed on screen, printed or sent to the SPC
  • Easy to use, language free, touchscreen HMI
  • Short cycle time
icon for 2-piece (DWI) food cansFor 2-piece (DWI) cans
icon for 3-piece (welded) food cansFor 3-piece (welded) cans
PRODUCT VARIANTS
SPECIFICATIONS
PRODUCT DETAILS
PRODUCT SERIES
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Benchmark™ Flange Thickness Gauge

SortProductPageProduct CodeDescription
200SI660xSI6600Benchmark™ Flange Thickness Gauge

PRODUCT CAPABILITIES

Sort:
1
ProductPage:
SI660x
Material:
Aluminum and Steel
Cans Accepted:
Body Diameter: Up to 73mm (2.87") nominally 214
Neck Diameter: from 52mm to 57mm (2.05" to 2.24") nominally 200 to 209
Can Height: 205mm (8")
Maximum Batch Size:
30 cans
Measurement Features:
Multiple slices can be measured - user definable up to 16 points
Automatically adjusts for different can heights
Up to 20 different test procedures (user programmable) with test type distinctions for production, setup, recheck, etc.
User-programmable pass, fail and warning bands settable for each procedure
Password protected user levels (operator, supervisor and engineer) to protect settings from unauthorised changes
Accuracy:
±2µm

PLEASE NOTE: Cans for testing must be clean and dry.


SPECIFICATIONS

Sort:
1
ProductPage:
SI660x
Voltage:
100 –240 V
Temperature Range:
10°C to 40°C (50°F to 104°F)
Relative Humidity:
0% to 80% non-condensing
Ingress Protection:
IP44
Controller:
Integrated 9” high resolution touch-screen. Icon based HMI (no language dependency).
Measurement Reporting:
Tabular results page. Results for most recent 50 batches stored on gauge. Batch results can be output via RS232 port.
Loading:
Manual loading and unloading
Dimensions:
400 x 569 x 565 mm (15.7" x 22.4" x 22.2")
Weight:
45kg (99.2lb) approximately
Compliance:
CE marked, complies with relevant EU product directives. CA marked: complies with relevant UK product regulations.
Calibration:
Annual recalibration / re-validation of gauge accuracy is strongly recommended


Due to continual product development, actual specifications may change. E&OE

World's first reliable flange thickness measurement

A 'lost' measurement

Flange thickness has been part of the specification for beverage and food cans for many years, because this dimension is critical to seaming performance and can integrity. Setting and assessing seam tightness is one of the most important quality control issues for fillers. This crucial function relies on knowing the thickness of the flange on the cans they receive from their suppliers. Until now, this data has relied on inherently variabe manual measurements, or it is simply recorded as a nominal value based on top wall measurent of trimmmed cans at the 'front end' stage of production before the flange has been formed.

A highly reliable instrument

Developed in response to customer requests, Sencon’s benchtop Flange Thickness gauge delivers the industry’s first high-precision solution for measuring this key dimension on the can specification. The gauge uses a Linear Variable Differential Transformer (LVDT) with 1mm ruby tips mounted on a floating gimble that applies near-zero force to the flange. Together with a horizontal loading system that prevents lacquer distortion at the point of measurement, maximum accuracy is assured.

Fast, accurate, and easy-to-use

Users can set and store up to 20 user-programmable test procedures via a 9-inch high-resolution icon-driven color touchscreen. The gauge's short cycle time delivers a measurement range of 0 to 0.3 mm with highly repeatable results to ±2μm accuracy. Quick-change, tool-free inserts allow for rapid change can sizes, with change parts conveniently stored inside the gauge.

Benefits of Benchmark™ Series Gauges

The Benchmark Series is a uniquely comprehensive range of benchtop gauges for beverage can measurement, test and inspection. The gauges use the same advanced technologies as the fully automatic Master Series™, making available Sencon's well-proven gauging solutions in compact, standalone units that are well suited to the quality assurance laboratory and are equally at home beside the production line.

Fast, semi-automatic operation

Procedures are defined and selected with Sencon's proprietary Process Master™ gauging software or via intuitive touch screen icons. Then as soon as a can is loaded and the safety door closed the test is automatically carried out.

Multiple can sizes

The gauges all accept different can body and neck diameters and can heights, with either no change parts or quick-fit inserts (see individual pages for details).

Flexible configuration

The gauges are highly configurable for test parameters, setting up of operator and supervisor presets, and for display and output of results.

Excellent R&R for better process control

Reliable and consistent measurements from gauges with excellent R&R (repeatability and reproducibility) allow manufacturers to gain better control of their process. Sencon has carefully researched and developed appropriate technologies for each test to deliver accuracy and efficiency in the beverage can making plant. The gauges are constantly self-monitoring and self-calibrating to ensure optimum performance at all times.

Low maintenance, low running costs

Each gauge is designed for low maintenance, eliminating wear parts where possible to reduce running costs and maximize durability

Benchtop

FRONT END
(TRIMMED CAN) GAUGE

The Benchmark™ semi-automatic front end gauge takes measurements of key dimensions on front end trimmed and un-necked beverage cans.


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Benchtop

BACK END
(FINISHED CAN) GAUGE

The Benchmark™ semi-automatic back end gauge takes measurements of key dimensions on finished ('back end') beverage cans.


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Benchtop

BUCKLE TESTER
(DOME REVERSAL) GAUGE

The Benchmark™ semi-automatic buckle (dome reversal) gauge measures the pressure required to reverse the dome on beverage cans.


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Benchtop

AXIAL LOAD
GAUGE

The Benchmark™ semi-automatic axial load gauge measures the maximum force which can be applied in the axial plane before deformation of the can.


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Benchtop

FILM-SCAN™
OPTICAL COATINGS GAUGE

A compact, semi-automatic benchtop gauge for non-contact, optical scanning measurement of coatings/film thickness on beverage cans.


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Benchtop

DOME REFORM
GAUGE (DRG)

The Benchmark™ dome reform gauge (DRG) carries out a complete and detailed, non-contact, 360° optical scan of the reform feature beverage can domes.


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TECHNICAL DOCUMENT LIBRARY

To access USER MANUALS, SOFTWARE AND ADDITIONAL RESOURCES for Sencon's Benchmark™ Flange Thickness Gauge please LOGIN to our Technical Document Library. If you do not have a user account, you can REQUEST REGISTRATION HERE.

PLEASE NOTE: A company email address is required for access. Personal and web-based email accounts (e.g. gmail) are not accepted. Please be aware that the registration process is not automated, so the granting of access may be delayed depending on when the request is made.



Big on capability, small on size

The Benchmark™ range of compact, semi-automatic benchtop gauges for the modern can plant.

Frequently Asked Questions

These are some questions we frequently hear from people looking at our Benchmark™ Flange Thickness Gauge. If you don’t see yours, please contact your regional Sencon office.



What is the Sencon Benchmark™ Flange Thickness Gauge?

It is a semi-automatic benchtop gauge designed to provide high-precision measurements of flange thickness on necked beverage cans. It addresses a traditional "blind spot" in quality control where this critical dimension was previously measured manually or estimated using nominal values.

Why is flange thickness such a critical measurement?

The flange is the most important physical feature on a can body because it acts as the interface between the can and the lid. Accurate thickness data is essential for fillers to correctly set up their seamers, ensuring the integrity of the double seam and the overall safety of the packaged product

How does it ensure measurements are repeatable across different shifts?

The system is engineered to minimize operator influence. It features a robust design and a spring-loaded gimbal that ensures the can remains concentric during rotation, providing consistent results regardless of the operator.

How difficult is it to switch between different can sizes?

The gauge features quick-change, tool-free inserts for rapid changeover between neck diameters. All change parts are conveniently stored within the gauge itself.

Can I customize the measurement points?

Yes. Users can define multiple measurement slices around the flange at specific distances from the cut edge to suit their inspection requirements.

What range of can sizes does it support?

It accommodates a wide variety of sizes, from 202 stubby to 214 tall (up to 73mm diameter and 196mm height).

Is the interface easy to use?

Yes, it uses Sencon's new touch enabled HMI, an integrated 9-inch high-resolution touchscreen that is icon-based for intuitive operation.

How can I get technical support?

Sencon provides global support through technical specialists and service engineers based in North and South America, Europe, and Asia. Support is accessible via email, telephone, web chat, and our 'Quick Assist' QR codes (offering WhatsApp support in select regions).

Annual calibration will ensure your Benchmark™ Flange Thickness Gauge continues to perform as it should

As the original manufacturer, Sencon recommends that your equipment is re-calibrated annually. So whether you need on site or return to base calibration for gauges, gauge setting pieces, or other important quality assurance equipment such as oven loggers – make sure to request your re-calibration with Sencon.


Learn more about why calibration is important

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WORLDWIDE SERVICE AND SUPPORT YOU CAN TRUST

With service engineers based in North and South America, Europe and Asia, backed up by support from our experienced industry specialists at three technical support centers, you can trust Sencon for support, accredited calibration and after-sales service for your Benchmark™ Flange Thickness Gauge.

95% of beverage cans worldwide have been measured, tested, controlled or influenced in their manufacture by a Sencon product