Short Can Sensors

For short can detection in DWI can bodymakers

Metal discrimination sensors designed specifically for short can detection in the demanding bodymaker tooling environment. These high efficiency sensors detect the can, yet remain totally blind to the punch. The sensors employ special encapsulants, sealed cases and custom-fabricated metallic end plates to withstand hydraulic abrasion and provide maximum durability with long service life.

  • Detects the can not the punch
  • Greatly improved R&R - better process control
  • Optimum tooling and machine protection
  • Maximum reliability, minimum down time
  • Long lasting rugged construction
icon for 2-piece (DWI) food cansFor 2-piece (DWI) cans
PRODUCT VARIANTS
SPECIFICATIONS
PRODUCT DETAILS
RELATED PRODUCTS
SUPPORT RESOURCES

Short Can Sensors

SortProductPageProduct CodeAlternativeCan MaterialPunch MaterialConnectionCable TypeCase Style
1SCS9-487-01-AluminiumSwitchable for any carbide punch materialPush/PullIntegral cable - 6M (20')L
2SCS11-487-00-AluminiumSwitchable for any carbide punch materialPush/PullQuick disconnect Micro M12 5 PinG
3SCS11H-387SCT-S1-AluminiumCalibrates to any carbide punch materialFrom ModuleQuick disconnect Dual KeyI
4SCS9H-387SCT-56-77-AluminiumCalibrates to any carbide punch materialFrom ModuleIntegral cableI
5SCS11R-387SCT-M12DC-AluminiumCalibrates to any carbide punch materialFrom ModuleShort built-in cable with micro M12 5 pin plug. See note below.I
15SCS9-287-039-487-01AluminiumMagnetic Carbidesink(PNP) / source(NPN) Integral cable - 3M (10')G
15SCS9-287-03-779-487-01AluminiumMagnetic Carbidesink(PNP) / source(NPN) Integral cable - 7.6M (25')G
16SCS11-287-0311-487-00AluminiumMagnetic Carbidesink(PNP) / source(NPN) Quick disconnect Micro M12 4 PinH
17SCS9-287-63*Obsolete, see alternative product9-287-03, 9-487-01AluminiumMagnetic Carbidesink(PNP) / source(NPN) Integral cableG
18SCS11-287-63*Obsolete, see alternative product11-287-03, 11-487-00AluminiumMagnetic Carbidesink(PNP) / source(NPN) Quick disconnect Micro M12 4 PinH
19SCS9-287-33Obsolete, see alternative product9-487-01AluminiumParamagnetic Carbidesink(PNP) / source(NPN) Integral cableG
20SCS11-287-33Obsolete, see alternative product11-487-00AluminiumParamagnetic Carbidesink(PNP) / source(NPN) Quick disconnect Micro M12 4 PinH
21SCS9-287-53Obsolete, see alternative product9-487-01AluminiumNon-Magnetic Carbidesink(PNP) / source(NPN) Integral cableG
22SCS11-287-53Obsolete, see alternative product11-487-00AluminiumNon-Magnetic Carbidesink(PNP) / source(NPN) Quick disconnect Micro M12 4 PinH
25SCS9-267-03**-SteelCarbidesink(PNP) / source(NPN) Integral cable - 6M (20')L
26SCS11-267-03**-SteelCarbidesink(PNP) / source(NPN) Quick disconnect Micro M12 4 PinH
33SCS9-247-03**-AluminiumSteelsink(PNP) / source(NPN) Integral cable - 3M (10')G
34SCS11-247-03**-AluminiumSteelsink(PNP) / source(NPN) Quick disconnect Micro M12 4 PinH

PLEASE NOTE: The 11R-387SCT-M12DC is a 387SCT sensor with a short built-in cable terminated with a micro M12DC (5pin single key) plug. This allows the connector to be placed outside the bodymaker’s wet area. It also offers the dual benefits of an encapsulated cable on the sensor itself plus a quick-disconnect connector.
*The -63 sensors are obsolete and can be directly replaced with the -03 which has the same specification. Alternatively you can upgrade to the 487 series short can sensors.
**These models are also available with an output pulse stretcher (See Can-on-Mandrel and High Performance Sensors).
All 11 series sensors are not supplied with a cable.


OPTIONS & ACCESSORIES

SortProductLinkProduct CodeItemDescription
0SCSSCM387New productSensor Control ModuleThe SCM387 interfaces Sencon 387 series Short Can Sensors with the bodymaker control system. Learn more.
1SCSBCM387Obsolete, see alternative productBodymaker Control ModuleSee the SCM387 control module which is a drop in replacement for the BCM387 and 213-10766-00 interface module
1SCSBCM500Outgoing, see description for replacement productsBodymaker Control ModuleThe BCM500 interfaces Sencon 200 series Short Can Sensors with the bodymaker control system.
1SCS300213-10766-00Outgoing, see description for replacement productsInterface ModuleSee the SCM387 control module which is a drop in replacement for the BCM387 and 213-10766-00 interface module
1SCS400487-SENSOR-CLIENTSoftware applicationSensor Management SoftwareOptional software interface which displays punch signal information for ease of installation, running confidence, and fault diagnosis.
9SCS706-05015-05Cable5 m (16ft) Cable self securing with straight connector
10CMS200, CCS300, HPS200, CLS300, EGS, ECS400, FBS300, SCS200, SCS300, SCS400, SCSQDC-6F-4SCable2 m (6ft) Cable with straight connector
12CMS200, CCS300, HPS200, CLS300, EGS, ECS400, FBS300, SCS200, SCS300, SCS400, SCSQDC-16F-4SCable5 m (16ft) Cable with straight connector
13CMS200, CCS300, HPS200, CLS300, EGS, ECS400, FBS300, SCS200, SCS300, SCS400, SCSQDC-32F-4SCable10 m (32ft) Cable with straight connector
16CMS200, CCS300, HPS200, CLS300, EGS, ECS400, FBS300, SCS200, SCS300, SCS400, SCSQDC-6F-4RCable2m (6ft) Cable with right angled connector
17CMS200, CCS300, HPS200, CLS300, EGS, ECS400, FBS300, SCS200, SCS300, SCS400, SCSQDC-16F-4RCable5 m (16ft) Cable with right angled connector
18CMS200, CCS300, HPS200, CLS300, EGS, ECS400, FBS300, SCS200, SCS300, SCS400, SCSQDC-32F-4RCable10 m (32ft) Cable with right angled connector
19SCSQDC-16F-5SCable5 m (16ft) Cable with straight connector
19SCSQDC-20F-5SCable6 m (20ft) Cable with straight connector for use with 11H-387SCT-S1

Other cable lengths and connector styles are available, please contact your local Sencon sales office for details.

SPECIFICATIONS

Sort:
2
ProductPage:
SCS
Can Material:
Aluminium and Steel
Operating Voltage:
12 to 30 VDC
Response Time:
<1 ms ON <3 ms OFF
Setting Distance:
0.060" to 0.080" (1.52mm to 2.03mm) recommended
Dimensions:

Sencon Short Can Sensor Dimensions

Due to continual product development, actual specifications may change. E&OE

A complete range of sensors to cover all punch material types

  • The original 200 series short can sensors are still available and are the obvious choice for replacing existing sensors where no problems have been encountered.
  • The 387 series sensors are designed to cope with a wide range of punch materials, including ceramics and nickel based carbides. The new SCM387 control module brings additional features such as: Simplified installation; Client software for diagnostics, waveform visualization and sensor setup; Static calibration option as an alternative to the existing dynamic calibration.
  • The 487 series is our latest range of short can sensor that includes the advantage of diagnostic software for ease of installation, running confidence and fault diagnosis. Easy upgrade from 287 series sensors.

MAXIMUM RELIABILITY, MINIMUM DOWN-TIME

Sencon Metal Discriminating Sensors are fully encapsulated in non-hygroscopic materials and are designed to be highly resistant to shock, vibration, coolant oils and humidity. They also employ custom-fabricated titanium sensing face protection plates to withstand hydraulic abrasion and provide maximum durability in the demanding bodymaker tool environment. With no need for adjustment or monitoring, Sencon Short Can Sensors keep machine downtime and maintenance needs to a minimum and so help to promote optimum productivity.

EXTENSIVE TESTING

Sencon has extensively tested and evaluated carbide wall-ironing punches. These punches use various binder materials—most commonly nickel and cobalt, as well as other elements such as chromium and iron — to obtain the desired mechanical properties for the punch. The mixtures and compositions of these materials impart differing magnetic properties to the finished punch tooling.

An increasingly diverse range of punch types is now available, and material compositions often display subtle variations which may affect short can detection capability. The 487 short can sensor can be optimized to a specific punch via a simple push button or PC interface.

487 Series Short Can Sensors

  • Simple cable connection, can be wired directly to the press control system – no control module needed
  • Standard sensor case design similar to 287 series sensors makes upgrades easy
  • Optional client software allows the sensor to be interrogated and set up via PC
  • The Punch Discrimination Packs (PDP) can be selected via a push button connected to the sensor cable

PUNCH OPTIMIZATION

487 series sensors can be optimized to a specific punch in the bodymaker via push button or client software, this optimizes the sensor to the specific punch’s magnetic properties and mounting distance. Instead of having a specific sensor which is calibrated during manufacture to a generic target material, the 487 can be optimized to the unique set of circumstances for each bodymaker.

DIAGNOSTIC SOFTWARE

The optional client software allows easy set-up and fault diagnosis. The interface displays punch signal information which enables ease of installation, running confidence, and fault diagnosis.

FIELD UPDATES

The 487 can be field updated with “Punch Discrimination Packs” (PDPs); software packs that enable the sensor to work with different punch materials. This offers canmakers the opportunity to buy once and remain flexible to tooling changes in the future.

387 Series Short Can Sensors

These sensors are used with the SCM387 Control Module which communicates with the press control system to discriminate between aluminum can stock and a range of punch materials, including ceramics and nickel based carbides.

  • Copes with a wide range of carbide punch materials
  • Sensor calibrates to the punch material when a new punch is fitted
  • Optional client software for configuration and waveform analysis

OVERCOMING DIFFICULT PUNCH MATERIALS

Aluminum can stock is extremely difficult to detect on nickel carbide punches because the electromagnetic signatures are very similar. The 387SCT 'smart' sensor is ideal for this situation because it has a built in microprocessor that learns the signal profile of each new punch fitted to the bodymaker.

200 Series Short Can Sensors

These high efficiency Short Can Sensors detect each can, yet remain totally blind to the punch. Using positive discrimination methods and 'zero-drift' detection, these sensors provide reliable detection of short cans or 'tear-offs' to protect your tooling investment. All 200 Series short can sensors are equipped with both source (PNP) and sink (NPN) outputs, and they are supplied complete with mounting nuts. The sensors optimize production output by significantly cutting bodymaker maintenance requirements.

PERFORMANCE UPGRADE

The 287 series short can senors perform reliably on the majority of carbide punches, provided the magnetic permeability of the punch material remains stable in working conditions (factors such as temperature variation can affect magnetic properties). Combinations of can stock, light weighting and the latest generation of punch materials may cause detection issues, in which case Sencon recommends upgrading to the latest 487 series short can sensors.

DIRECT DOWNLOADS

USER MANUALS

User Manuals


09-247-03_TDS.pdf 0.4 Mb Download
09-267-03_TDS.pdf 0.4 Mb Download
09-287-03_tds.pdf 0.3 Mb Download
09-287-63-SB_TDS.pdf 0.2 Mb Download
09-387SCT_TDS.pdf 0.1 Mb Download
09-387_Wiring_Diagram.pdf 0.6 Mb Download
09-487-05_TDS.pdf 0.5 Mb Download
09-487-06_TDS.pdf 0.4 Mb Download
11-247-03_TDS.pdf 0.4 Mb Download
11-267-03_TDS.pdf 0.4 Mb Download
11-287-03_tds.pdf 0.3 Mb Download
11-387SCT_TDS.pdf 0.1 Mb Download
11-387_Wiring_Diagram.pdf 0.7 Mb Download
11-487-00_TDS.pdf 0.4 Mb Download
11R-387SCT-M12DC_TDS.pdf 0.1 Mb Download
11R-387SCT_Wiring_Diagram.pdf 0.6 Mb Download
11R-487-M12DC_ TDS.pdf 0.4 Mb Download
387 Sensor and SCM387 Installation and User Manual.pdf 1.3 Mb Download
387_Interface_Module_TDS.pdf 0.2 Mb Download
487_Operation_TDS.pdf 0.4 Mb Download
SCM387_Client_Software_User_Manual.pdf 0.3 Mb Download

ADDITIONAL RESOURCES

Additional Resources


096-28763-52_Recomended Installation Practice.pdf 0.6 Mb Download
387SCT Future sensor replacement-advice.pdf 0.2 Mb Download
Short Can Sensor Replacement and Upgrade Paths v.1.4.pdf 0.1 Mb Download

SOFTWARE DOWNLOADS

Software


387SCT Short Can Diagnostics.zip 60 Mb Download
487 Installation Manual.pdf 1.5 Mb Download
487 Short Can Diagnostics.zip 50.4 Mb Download
Client Installer 3.9.43.zip 2.5 Mb Download
SCM387_Client_Installer.msi 1 Mb Download

3D file icon

3D Model Downloads

If you need 3D models of Sencon's Short Can Sensors to incorporate into your product designs, you can download them from our Technical Document Library (login required). The models are in the popular STEP (STP) file format which is supported by all popular CAD and CAM software.

PLEASE NOTE: A company email address is required for access. Personal and web-based email accounts (e.g. gmail) are not accepted. Please be aware that the registration process is not automated, so the granting of access may be delayed depending on when the request is made.

Control down the line with the world's most widely used can making sensors

Uniquely designed and precision made by Sencon, exclusively for the metal packaging industry

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WORLDWIDE SERVICE AND SUPPORT YOU CAN TRUST

With service engineers based in North and South America, Europe and Asia, backed up by support from our experienced industry specialists at three technical support centers, you can trust Sencon for support, accredited calibration and after-sales service for your Short Can Sensors.

95% of beverage cans worldwide have been measured, tested, controlled or influenced in their manufacture by a Sencon product