Line Control Sensors
Machine Control Sensors
Spray Controls
Leak Testers
Oven Loggers
Vision Systems
Fully Automatic Gauges
Semi-automatic Gauges
Coatings Gauges
Front End Can Formation
Coating & Decorating
Back End Can Finishing
3-piece food can lines
2-piece food can lines
Ends making lines
Products for can fillers
Sensors & Controls | Semi Automatic Gauges | Bag Count Validator
The Bag Count Validator is a much more reliable solution for counting beverage ends for bagging than using hand-held end counters. The system consists of two special non-contact lid count sensors which are designed to provide extremely accurate end counts. The sensors sit on a slide on a linear bearing so that the ends stick can easily and quickly pass the counter.
Due to continual product development, actual specifications may change. E&OE
The system consists of two specialized non-contact End Count Sensors designed for reliable and highly accurate counts. The sensors are mounted on a carriage with a linear bearing so the the stack can be moved past the counter quickly and easily. Ends are counted in ‘stick’ form, which makes it easy to unload and reload ends into the bag using the guides provided. Intuitive ‘go/no-go’ status lights are designed for easy operation.
By cutting out costly and inaccurate manual counting and avoiding unreliable hand held counters, Sencon’s A4-403 Bag Count Validator provides fast payback for a relatively low investment.
By quickly identifying over filled and/or under filled bags, you can significantly reduce ‘line spoilage’ and increase profitability.
By eliminating the need for slow and labor intensive manual counting procedures, you can save time and money.
By consistently supplying accurately counted bags, you will protect your brand reputation and keep your customers satisfied.
Setting up the Bag Count Validator is simple and quick. Since the unit is portable, it is easily moved from line to line and plugged into a local power source. All an operator needs to do is reset the counters, slide the ends onto the rack using the supplied horns, adjust the sensors to the height of the end, then start counting
The ends are easy to load and unload in stick form using the horns provided. Sensors used on the system are specially designed to achieve highly accurate and reliable counts each time. By simply sliding the sensors from right to left over the lids, a highly accurate count is taken. (Typically 99.998% accurate when correctly applied and set up).
The sensors are unidirectional, so the system only counts forward, which means that even if ‘jiggling’ occurs, a correct count is still taken. Two counters on the system provide immediate validation. The sensors are adjustable to allow for different end finishes. If your application involves an unusual size, shape or coating, please contact your local Sencon office.
To access USER MANUALS, SOFTWARE AND ADDITIONAL RESOURCES for Sencon's Bag Count Validator please LOGIN to our Technical Document Library. If you do not have a user account, you can REQUEST REGISTRATION HERE.
PLEASE NOTE: A company email address is required for access. Personal and web-based email accounts (e.g. gmail) are not accepted. Please be aware that the registration process is not automated, so the granting of access may be delayed depending on when the request is made.
End CountSensors
A highly accurate sensor for counting beverage or food ends with the ability to compensate for the backup, jiggle, and surging that occurs as ends pass the sensor. Click for more
End Gap ControlSensors
This sensor and its control unit maintains the optimum gap at end downstackers through smooth, responsive control of the conveyor speed. Click for more
Shell &Progression Gauge
A combined shell and progression gauge in one compact unit, reducing floor space, cost and operator training that would be required for multiple gauges. Click for more
On-Press Light Tester for Ends
Quasar™ Light Detection is our latest advance in leak detection technology for detecting microscopic defects in ends on the conversion press. Click for more
Micro Leak Testerfor Ends
The Sencon MLT is a high sensitivity on- or off-line sample tester for detecting micro-leaks in converted beverage or food ends using low cost compressed air. Click for more
See me in action
The system uses two specialized non-contact end/lid count sensors mounted on a linear bearing slide. Operators load a "stick" of ends into the counting tray; sliding the sensor assembly over them triggers precise counts. The system indicates over-/under-count in real-time and compensates for jiggling or surging through unidirectional sensing.
The system accommodates all beer and beverage ends/lids, as well as approximately 90% of food ends/lids. It can accept ends ranging in size from 200 (50mm) to 603 (153mm).
Yes, the Bag Count Validator is portable, allowing it to be easily moved between production lines. Setup is simple and quick and involves:
Yes. Available spare parts include:
Sencon offers worldwide service, support, calibration, and after-sales assistance, supported by engineers across North/South America, Europe, and Asia, and backed by three technical support centers. Users can access manuals, software, and additional resources by logging into Sencon's Technical Document Library.
When properly applied and set up, the system achieves a typical accuracy of 99.998%
With service engineers based in North and South America, Europe and Asia, backed up by support from our experienced industry specialists at three technical support centers, you can trust Sencon for support, accredited calibration and after-sales service for your Bag Count Validator.
The information you provide will only be used in accordance with our Privacy Statement.
SEND